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Event code
Exit

ID Event Code Discription ---
542 -402 Shuttle Travel Drive Fault
544 -314 pallet over hanging
554 -304 Loading timeout. Pallet twisted or stuck.
318 -272 Full-On-Full 3 time, the stacker sensors need to be checked.
75 -235 Z axis Software limit reached
74 -234 Z axis position not reach in given time
73 -233 Z axis counter block
72 -232 Z axis run away
71 -231 Z axis Trajectory error
70 -225 Y axis Software limit reached
69 -224 Y axis position not reach in given time
68 -223 Y axis counter block
67 -222 Y axis run away
66 -221 Y axis Trajectory error
65 -215 X axis Software limit reached
64 -214 X axis position not reach in given time
63 -213 X axis counter block
62 -212 X axis run away
61 -211 X axis Trajectory error
305 -194 Communication Error on Slave Exit PLC
306 -193 Communication Error on Wrapper PLC
304 -192 Communication Error on Exit PLC
59 -191 PLC for Q1 is offlined. All missions are suspended
199 -185 Communication between PC and Machine is broken
56 -184 Serial send cannot be accepted by machine
200 -183 The attampt of PC sending message to the machine is failed
55 -182 Serial communication to the machine is lost
54 -181 Serial connection to the machine is lost
218 -180 Machine Offlined or Serial port is missing
53 -153 Machine CNC fault
50 -136 Wrong pallet measurment
49 -135 Trans on Trdk pos not ok
48 -134 Stacker not on board
46 -132 Motor Switch Broken Off
45 -131 Open Gates
42 -128 Emergency
37 -123 Obstacle in the Pathway
36 -122 Forks blocking Entry Gate
35 -121 Forks blocking Exit Gate
34 -120 forks blocking Lift Path
33 -119 Stacker forks are out of position
32 -118 Timeout of Position Pin
31 -117 Timeout of Lift
30 -116 Timeout at Transport
29 -115 Timeout of Transpt Rolls
28 -114 Timeout: Transferdeck Chain not moving due to bad Pallet or Pallet Sensor position
27 -113 timeout of Forks/Bridges
26 -112 handshake Signals Missed
25 -111 Lost LU Unkwon pallet on borad or Sensor mis-read
24 -110 Unkown pallet on board or Sensor issue
23 -109 LU Not Aboard
20 -106 Misplaced LU
19 -105 Unknown LU Aboard
18 -104 Unloading fault: Pallet cannot be unload
219 -103 loading fault: Error at loading
267 -99 E-stop pushed or Limit switch reached
295 -98 TD pin not down
493 -97 Spare
492 -94 PC communication between PC and SC-6 PLC is lost
491 -93 PC communication between PC and NC PLC is lost
490 -92 PC communication between PC20 and L2PC is interupted
201 -91 PC/PLC Communication Error
296 -88 Database connection lost
540 -84 Duplicate pallet number detected. Please scan again..
489 -83 The pallet # is not accepted. Please make sure you scan the correct barcode.
488 -82 The overhead scanner cannot read this pallet, please try the hand-held scanner
487 -81 90" cell is running out. Use Function to Pass and STOP 90" Pallet Entry Immediately
266 -67 Cross beam blocked
265 -65 Onboard pallet is missing
264 -63 Unknown pallet on board
263 -61 Pallet still on board after unloading
262 -59 Pallet crooked or sensor issue
261 -57 Object on board after Fork extended
260 -55 Forks are not at center position
259 -53 Cross beam blocked Right side
258 -51 Cross beam blocked Left side
486 -35 Spare
485 -34 Spare
257 -31 Hoise Brake Y did not operate after 6 tries
256 -30 Travel Brake X did not operate after 6 tries
255 -26 Stacker "Full-on-Full" 5 times. Please check the sensor.,
254 -25 Forks not in center position
253 -23 Forks not in center position
252 -22 The cell is disabled
251 -21 The cell is disabled
250 -19 Hoist Y motor overheating. Please wait to let it cooling down
249 -18 X1/X2 motor overheating. Please wait to let it cooling down
248 -16 Hoist Brake Y failed in auto run
247 -15 Hoist Brake Y contactor not operate
246 -14 Travel Brake X2 did not operate in auto run
245 -13 Travel Brake X did not operate in auto run
244 -12 X or Y brake did not operate in 6 attampts
243 -11 Hoise Y position reached low limit
242 -10 Hoise Y position reached high limit
241 -9 Travel X position reached low limit
240 -8 Travel X position reached high limit
239 -7 Hoise Encoder Y fault
238 -6 Travel Encode fault
237 -5 Infeed not ready
236 -4 Forks drive Z fault
235 -3 Hoist drive Y fault
234 -2 Travel drive X2 fault
233 -1 Travel drive X1 fault
346 0
1 1 Waiting For Command
2 2 Waiting For Replacement
3 3 Moving To Source
4 4 Moving To Destination
5 5 Moving To Home
6 6 Climbing Up Transfer Deck
7 7 Moving Between Isles
8 8 Loading Pallet
9 9 Unloading Pallet
10 10 End Of Operation
11 11 Operation Aborted
12 12 Request of Abort Command
13 13 Pallet In Reverse Gear
14 14 Stacker Crane Aboard
319 15 Putting the pallet down ...
320 17 Retracting Froks to center at the Destination ...
321 20 @F1: The mission is completed
184 21 X Axis Trajectory Error
185 22 X Axis Run away
186 23 X Axis Counter block
187 24 X Axis Position not reached in give time
188 25 X Axis Software limit reached
322 26 Spare
323 27 Spare
189 31 Y Axis Trajectory Error
190 32 Y Axis Run away
191 33 Y Axis Counter block
192 34 Y Axis Position not reached in give time
193 35 Y Axis Software limit reached
194 41 Z Axis Trajectory Error
195 42 Z Axis Run away
196 43 Z Axis Counter block
197 44 Z Axis Position not reached in given time
198 45 Z Axis Software limited reached
324 46 Pallet is ready for Entry UDC assignmnt
325 47 No stacker bay available for Entry assignment
326 48 You cannot not run a function move when stacker is in Auto mode. Switch it to Manual and try it again.
327 49 ReSend ...
328 50 Insert Pallet data into database
329 51 nor used
495 52 not used
330 53 Waiting for UDC assignment ...
331 54 Waiting for PLC acknowledgement ...
494 55 ...
332 60 South Entry 1
333 61 Verifying Pallet Length and Height @ South Entry 1
334 62 Verifying Pallet length and Height @ South Entry 1
335 63 providing pallet data to L2 PC @ South Entry 1
336 64 Empty Pallet # for Entry pallet at South Entry 1
337 65 Resend pallet data to L2 PC @ South entry 1
338 69 Pallet data is processed sucessfully @ South entry 1
339 70 Insert Pallet data at South Entry 5
340 71 Verifying Pallet Length and Height @ South Entry 5
341 72 Verifying Pallet length and Height @ South Entry 5
342 73 South Entry 5
343 74 Empty Pallet # for Entry pallet at South Entry 5
344 75 Resend pallet data to L2 PC @ South entry 5
345 79 Pallet data is processed sucessfully @ South entry 5
347 83 South Exit bay hand shake sensor not read (122)
202 92 PC/PLC Communication issue recovered
15 100 Fault list no content
16 101 Source Empty
17 102 Target Full
348 103 Hoist (Y) motor over temperature
349 104 Travel (X1) motor temperature OK
350 105 Travel (X2) motor temperature OK
351 106 Hoist (Y) motor temperature OK
21 107 Oversized LU
22 108 LU Still Aboard
352 109 Travel (X1/X2) motor fans off
353 110 Hoist (Y) motor fan off
354 111 Forks (Z) motor over temperature
355 112 Forks (Z) motor temperature OK
356 113 Target not reached
357 114 Travel (X) or Hoist (Y) brake did not open before a motion starts
358 115 The UDC is not in Stacker, Request a resend
359 116 Travel (X1) brake did not open, reset it automatically ......
360 117 Travel (X2) brake did not open, reset it automatically ......
361 118 Hoist (Y) brake did not open, reset it automatically ......
362 119 X travel brake did not open indicated by the limit switch on motor
363 120 Spare
364 121 North entry bay hand shake sensor not ready
365 122 Exit bay hand shake sensor not ready
366 123 Pallet scanned by Hand-head scanner
38 124 Source Unknown
39 125 Sledge Not Empty
40 126 Sledge Empty
41 127 Error At Transit
43 129 Generic Warning
44 130 Error At Vertical Elevet
367 131 [Manu] is clicked by PC user
368 132 [Auto] is clicked by PC user
47 133 Abort UDC on machine
369 134 [Reset] is clicked BY PC user
370 135 Manual button on staker is pushed down
371 136 Manual button on stacker is released
372 137 Auto reset
373 138 Spare
374 139 spare
375 140 spare
57 141 E-Stop or Manaul button is pressed
58 142 /Open page CTRL+S on plc nr
51 151 Unknown string from L0 machine
52 152 E-stop or Manu push button is pushed
534 171 Left-Front Sensor not working
533 172 Left-Back Sensor not working
535 173 Right-Front Sensor not working
536 174 Right-Back Sensor not working
225 181 Unkown string from machine
303 191 Communication Error on Entry PLC
60 192 PLC communication is resumed
76 200 Mission issues
77 201 PRQ - Machine is not in Auto mode
78 202 PRQ - Machine is busy and not W@R
79 203 PRQ - Transfer deck is not at any aisle
80 204 PRQ - Transfer deck is not at target aisle
81 205 PRQ - Transfer deck entry bay is still full(US cannot do next entry)
82 206 PRQ - Transfer deck Exit bay is still full
83 207 PRQ - Entry bay for upper shuttle is empty
84 208 PRQ - Exit bay for lower shuttle is still full
85 209 PRQ - Stacker is in ransit
86 210 PRQ - Transfer deck is already in target aisle
87 211 PRQ - Shuttle is serving the stacker
88 212 PRQ - Transfer deck is in transit
89 213 PRQ - Transfer deck is in Manu
376 215 Check sum error
377 216 Spare
378 217 Spare
379 220 8200} --- PLC is happy with the message
307 221 Timeout: Entry PLC did not clear its @F plag after 3 tries by PC
308 222 Timeout: Exit PLC did not clear its @F plag after 3 tries by PC
309 223 Entry mission Error: Source = 0 is detected
380 230 PC did not get a response from PLC
90 231 Send - failed reset PRQ and reset machine
91 232 Send - failed on Transfer deck move. Cencel UDC and reset machine
92 233 Send - failed on stacker home. Cancel UDC and report to L2 machine offlined
93 235 EXE - UDC is running over 90 secords
94 236 EXE - UDC is showing on execution but machine is idling
95 237 EXE - Timeout on W@R
381 240 Travel (X1) brake did not operate during function run
382 241 Travel (X2) brake did not operate during function run
383 242 Hoist (Y) brake did not operate during function run
384 243 Object on board after Forks extended
385 244 Cross beam blocked on West (Left)
386 245 Cross beam blocked on East (Right)
387 246 The fork is not on center position
388 247 Object on board after Froks extended
301 248 No 48" Slave Pallet availalble for pulling
302 249 No 96" Slave Pallet availalble for pulling
228 250 @F31 - UDC reported from Machine does not match it's Machine ID inside UDC table
96 251 @F check - The UDC from L0 is not found in L1 UDC table
97 252 @F check - machine # from @F does not machine # on the same UDC
98 253 @F check - Reported @F for the UDC is still in PRQ state
222 254 @F7 from Q4. No acion taken
223 255 @F255 reported from CMA
224 256 @F2 UDC is reset by PC operator
99 263 @F3 - UDC is aborted
100 264 @F4 - NOT used: UDC is cancelled
101 265 @F5 - Wrongth pallet length
102 266 @F6 - UDC not on aboard
103 267 @F7 - US timeout
104 268 @F8 - Bay 4 Entry
105 269 @F9 - Duplicated UDC
106 270 @F10 - @R is rejected - UDC replacement impossible
107 271 @F11 - Target cell empty
108 272 @F12 - Destination cell full
109 273 @F13 - Source # is off range
110 274 @F14 - Destination # is off range
111 275 @F15 - Source # is disabled
112 276 @F16 - Destination # is disabled
113 277 @F17 - Wrong machine ID
114 278 @F18 - Machine Buffer full
115 279 @F19 - Abort UDC from Q4
116 280 Spare
117 281 L2 Read - Duplicated UDC: L2 UDC is already in L1 UDC table
118 282 L2 read - @R UDC from L2 Can not be found in UDC table
119 283 Not defined machine for ?C
120 284 Illegal stacker #
389 290 Communication interrupted
121 291 not used
122 292 not used
183 293 Unrecognizable pallet # at Scanner Q4
390 294 OPC communication between PC and SC-6 PLC is resumed
391 295 Connection between PC20 to L2PC is lost, Click "reconnect DB" function
392 296 Reconnect database is attampted
393 297 spare
394 298 spare
123 300 Status change
299 301 Clear Stacker
395 302 System Exit
396 303 UDC restored
397 310 Undifined PC function
124 311 @C received from L0
398 312 Clear North mission table
399 313 Clear South mission table
400 314 Clear Q1 mission table
401 315 Clear L2 mission table
402 316 Release sticky pushbuttons
403 317 Edit abnormal cells list
404 318 Edit user name list
405 319 Edit Event list
406 320 Reconnecting to L2database
125 321 @B received from L0
126 322 @B due to sensor status change
407 323 Notice posting
408 330 Spare
409 331 Complete UDC by PC user
497 332 Reset UDC by PC user
498 333 Abort UDC by PC user
499 334 Restore UDC from Database
127 361 AbortB4 received from Upper shuttle
529 371 Left-Front Sensor not working
530 372 Left-Back Sensor not working
531 373 Right-Front Sensor not working
532 374 Right-Back Sensor not working
128 400 Program start
130 401 UDC is Completed by User
131 402 UDC is Reset by User
132 403 UDC is Aborted by User
133 404 Rush a UDC for Aisle Change
134 405 Move UDC to Next Machine
135 406 Function Move
136 407 spare
182 408 spare
137 409 Minimize program for Windows task
129 410 Program Quit
138 411 Function Stacker: TD Entry to Cell
139 412 Function Stacker: Cell to TX Exit
140 413 Function Stacker: Stacker to Cell
141 414 Function Stacker: Stacker to TD Exit
142 415 Function Stacker: TD Entry to TD Exit
143 416 Function Stacker: Clear Stacker Mission
231 417 Function Stacker: Tag/Untag Stacker
232 420 Function Stacker: Stacker home
144 421 Close a TD Entry
145 422 Open a TD Entry
146 423 Complete TD aisle change
147 424 Abort a Transfer deck Entry mission
148 425 Abort a Transfer deck Exit mission
149 426 Enable/Disable a TD Entry
150 427 @ Executing Exit TD transfer move
151 428 @ Executing Transfer deck aisle change move
288 429 Aisle Change Request
310 430 UDC Not Assigned --- Pallet # is missing
152 431 Complete an Upper shuttle mission
153 432 Abort an Upper shuttle mission
154 433 @ Executing Upper Shuttle Entry 1A move
155 434 @ Executing Upper Shuttle Entry 1B move
156 435 @ Executing Upper Shuttle Entry 2A move
157 436 @ Executing Upper Shuttle Entry 2B move
158 437 @ Executing Upper Shuttle Entry 3A move
159 438 @ Executing Upper Shuttle Entry 3B move
410 439 Pallet data is processed sucessfully @ South entry 5
411 440 North Entry is closed by a PC user
160 441 Complete a Lower shuttle mission
161 442 Abort an on-board Lower shuttle mission
162 443 Change shipping bay selection
163 444 @ Executing Lower Shuttle Exit move
164 445 Abort an on-board Upper shuutle mission
412 446 not used
413 447 spare
414 448 spare
415 449 spare
230 450 *** Insert "Machine Tagout" ***
165 451 *** Remove "Machine Tagout" ***
229 452 Pause L2 Missions
166 453 Resume L2 missions
167 454 @ Generate an Entry mission
168 455 @ Generate an Exit mission
169 456 Put L2 missions on Hold
170 457 Update all machine status to L2
171 458 Reset Database by User
298 459 Auto Reset Database
172 460 Spare
220 461 Machine is tagged out
221 462 Machine is untagged
285 464 Reset Machine
416 465 free
227 471 Reset Communication
272 474 Manual Reset Machine
270 475 Auto Reset CNC fault
271 476 Manual Reset Machine
269 477 CNC fault out three times. Please check it out.
173 491 Command machine to Manu mode
174 492 Command machine to Auto mode
175 493 Command Machine Power on
176 494 Command machine power off
177 495 Command Reset CNC
178 496 Command reset siren
179 497 Command Abort
180 498 Command redraw
181 499 Command reset
417 500 $$$ L1 LOG POINT (greater than or negatives) $$$
418 501 Encoder fault, put in Manual and Reset. (Position off at source)
419 502 Encoder fault, put in Manual and Reset. (Position off at destnation)
420 600 ----- MISSION ISSUES -----
422 601 The UDC updated from L0 does not exit in Q1 UDC Table
423 602 A UDC status update is incorrect (@F=0)
500 603 The Machine ID reported UDC status is not the same as indicated in the UDC table
421 605 Height check failed at Entry bay
424 607 Invalid cell # at Entry bay or disabled cell #
425 608 The UDC was reassigned to a different stacker
426 609 Front sensor blocked while trying to reach the back
427 610 The UDC from L2 is already in L1 mission table
428 611 Target Cell Empty --- Pallet missing @ Cell
429 612 Full on Full --- Pallet unknown @ Cell
430 613 Target Cell Empty --- Pallet not present at Cell
431 615 UDC transfer from PC20 to Simotion cannot be completed
432 616 The reassigned UDC cannot find its original UDC
433 617 A UDC status update cannot find itself in L1 UDC Table
434 631 UDC delay --- Stacker in Manu mode. Waiting time =
435 632 UDC delay --- Stacker Busy. Waiting time =
436 634 UDC dealy --- Exit bay not ready. Waiting time =
437 636 UDC delay --- PC/PLC (OPC) transfer. Sendinging time =
438 637 UDC delay --- Execution. Running time =
439 638 UDC delay --- Wating for a replacement. Running time =
440 650 UDC sent to Q3 was not recognized by Q3
441 651 UDC update from by Q3 cannot find itself in Exit/Ship UDC table
442 660 Spare
443 661 Spare
444 662 Spare
445 663 Spare
446 664 Spare
447 665 Spare
448 700 ----- PC FUNCTIONS -----
449 701 Moved pallet from Entry bay to Cell
450 702 Moved pallet to Exit bay from Cell
451 703 Moved pallet from Stacker to Cell
452 704 Moved pallet to Exit bay from Cell
453 705 Moved pallet on stacker to Exit bay
454 706 Moved pallet to Return bay 41 from Cell
455 707 Moved pallet to Return bay 42 from Cell
456 708 Moved pallet from Cell to Cell
457 709 Inspecte pallet at cell by ASH
458 710 Return pallet the original cell
459 711 Move Pallet from Entry Bay to Exit bay
460 712 Clear the Mission inside Stacker
461 713 *** Tagout Machine ***
462 714 *** Remove Machine Tag ***
463 715 spare
496 716 spare
464 724 Query Machine status Q3 (Exit and Ship)
465 725 Query Machine status Q2 (Entry Low and High)
466 726 Query Shipping Bay status
467 727 Flush Serial Port
468 731 Restart a pallet (UDC) at a different Table
469 732 Reassign a pallet (UDC) to a different stacker
470 733 Rescan the pallet under scanner by PC
471 734 Reset UDC # on a table
472 735 A North Entry Bay is closed
473 736 A North Entry Bay is Opened
501 737 Hand scanner scan sucessful
474 741 Request a South entry 1 mission to L2
475 742 Request a South entry 5 mission to L2
476 750 Stacker is Offlined
477 751 Initiate a slave apllet return mission
478 752 Spare
479 753 Spare
480 800 ----- operation -----
481 831 Pallet in position for barcode scan
482 832 Barcode scan successful
483 833 Overhead scanner cannot read this pallet, rescan...
484 834 Hand-held scanner successful
502 835 Wating for Hand-held scanner ...
503 836 Ready for UDC assignment ...
504 837 No Stacker and Entry Bay is available for UDC assignment. Please wait...
553 838 No cells avalable for South entry
508 839 ...
505 840 Requesting a new entry UDC
506 843 Waiting for UDC assignment
507 844 Waiting for PLC acknowledgement
509 845 ...
287 901 Pallet bypassed at Entry
278 903 UDC aborted by manually removing the pallet out of Entry table
297 911 No empty cell is available for US entry
275 912 No empty cell is available for Q4 entry
291 913 Stacker or TD is not available for Entry (full cell)
292 914 Stacker or TD is not available for Entry (half cell)
293 915 Stacker or TD is not available for Entry, Please wait for reassignment.
312 916 No empty cell is available for Slave pallet entry
313 917 Stacker or TD is not available for Slave Entry (full)
314 918 Stacker or TD is not available for Slave Entry (half)
274 921 Pallet/Order # issue in Opreation Database. Reset Database Under Datalog Menu to retry.
277 922 Pallet Rejected: Pallet Net Weight = 0
276 923 Pallet Rejected: Pallet Grade = "R"
289 925 Converted Reel # into Pallet #
300 926 Pallet number re-scaned
315 931 No cell available for regular pallet entry
316 932 No cell available for Slave pallet entry
317 933 No cell available for Resin or End board pallet entry
286 941 Pallet bypassed
281 991 Pallet rejected --- Profile check East
282 992 Pallet rejected --- Profile check West
283 993 Pallet rejected --- Profile check North
284 994 Pallet rejected --- Profile check South
280 998 Entry Stop. Please use function to Reset Q4
279 999 Pallet rejected due to profile check failure
203 1001 No stacker is available for Entry mission
204 1002 No enpty cell is available for Entry mission
205 1004 Scanner cannot read this pallet. Please key in the pallet number
206 1005 Manual Pallet #
290 1006 Mixed Coupling Assigned due to No Empty Cell
311 1007 No record for update
294 1012 No Cell available for Replacement. Use function to move the pallet out.
215 1101 Pallet Rejected: The Pallet Not Exist in Opreation Database
216 1102 Pallet Rejected: Pallet Net Weight = 0
217 1103 Pallet Rejected: Pallet Grade = "R"
208 1104 Manual Entry replacement mission from Bay 4
207 1105 Manual mission
268 1109 Pallet Bypassed by Operator
226 1113 Entry Pallet Length out of Range
209 1201 Pulling pallets
543 1202 The pallet # not exist
211 1205 Disable cell by user
210 1211 Edit cell table by user
212 1212 Edit cell group by user Edit cell group
213 1213 Delete pallet record by user
214 1214 Group edit pallets by user
273 1215 Edit Production pallet record
552 2001 delete a udc from database
510 9011 JR shuttle going to XE01
511 9012 JR shuttle going to XE02
512 9013 JR shuttle going to XE03
513 9014 JR shuttle going to XE04
514 9015 JR shuttle going to JR warehouse
515 9016 Clear all functions
516 9063 Get sation data from XS12
517 9064 Send data to Ergon XS12
518 9073 Read station data from XS13
519 9074 Send Reel data to Ergon XS13
523 9081 A New Jumbo Roll is Selected
528 9082 Mahicne is Running
520 9083 Transfer Goebel data to Bonfanti
521 9084 Generate Reels Records for Labeling
527 9085 Duplicate download from Goebel
546 9086 No yield for weight calculation
547 9087 Doff_no already exist. No new reel records created.
548 9088 Created reel records manually
522 9801 Database Error/Reset
545 9810 Charting data is sent to Geobel
524 9811 Reel ID sent to Printer PC is not valid
525 9812 Reel Label being Printed
541 9813 Manual Print
526 9814 Illegal Reel ID detected
549 9815 Edit Reel width for Goebel Chart
550 9816 Reel length is too large, use chart length instead
551 9817 Manual reel width correction