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ID Area Issue Action Date PIC
100 BOPP_1 ground panel showed ERR, found on-board CPU in reset. After restoring watched several missions, no issues see above 2020-12-31 17:16:41 Glenn Hasdorff
156 BOPP_1 Received a call about a broken belt on the JR shuttle caused by the plastic debris. Inspected the JR. Found a broken encoder belt and called Alfredo for assistance on how to replace it. Once the belt was replaced, moved the shuttle and set the encoder value. Helped operation with mission issues and got production caught up. Follow-up on inspecting the shuttle, Lead reporting of JR shuttle not matching up to the floor mark on Line 3 and 4, and going into alarm on core pick-up. Made an attempt to readjust the encoder values. 2022-07-22 09:18:33 Benjamin Leita
158 BOPP_1 Outside Tipper was stuck in position and wouldn't move. Found that the sensors that looked at the rotating shaft were all on. Replaced the broken sensors and did test runs to make adjustments. During the adjustment runs, I noticed the different sets of sensors were too far to read as well. The machine was shifting East-West and creating gaps for 1 set of sensors to read and breaking the other set of sensors. I was able to put the tipper in neutral for operations to pack out but had to disable cradle return and tipping to prevent further damage 2022-07-25 15:30:03 Toan Vu
161 BOPP_2 travel drive faults--'motor stalled' & 'RIO' revise X axis control and drive settings to eliminate stalling from conflict between two travel motors 2022-07-29 20:48:13 Paul Lopez
162 BOPP_2 travel drive faults--'motor stalled' & 'RIO' adjust or replace Leuze RIO light beam units to work reliably all the way to the north end of the warehouse and fix RIO errors 2022-07-29 20:48:47 Paul Lopez
163 BOPP_2 travel drive faults--'motor stalled' & 'RIO' reopen some warehouse locations that were disabled due to stalling 2022-07-29 20:50:20 Paul Lopez
164 BOPP_2 travel drive faults--'motor stalled' & 'RIO' feel temperatures of both X motors, should not be overheated now 2022-07-29 20:50:47 Paul Lopez
165 BOPP_2 travel drive faults--'motor stalled' & 'RIO' restore operation for both X motor brakes (one was bypassed by Ben previously due to the conflict between the motors) 2022-07-29 20:51:13 Paul Lopez
166 BOPP_2 travel drive faults--'motor stalled' & 'RIO' update drive panel print to show axis & encoder changes 2022-07-29 20:51:44 Paul Lopez
167 BOPP_2 travel drive faults--'motor stalled' & 'RIO' PLC program--restore X motor current alarms that were disabled previously 2022-07-29 20:52:08 Paul Lopez
169 BOPP_2 travel drive faults--'motor stalled' & 'RIO' revise X drive replacement procedure with offset adjustment added 2022-07-29 20:53:05 Paul Lopez
170 BOPP_2 case# 170 travel drive faults--'motor stalled' & 'RIO' case# 170 setup and test spare X drive bought from Ebay, keep ready on crane 2022-07-29 20:55:08 tyler garza
172 BOPP_2 travel drive faults--'motor stalled' & 'RIO' clean up spare Z drive on top of crane, wrap and box it to protect it 2022-07-29 20:56:21 Nicolas Solis
173 BOPP_2 travel drive faults--'motor stalled' & 'RIO' clean up wiring in drive panel where 24 Vdc power supply was replaced 2022-07-29 20:56:45 Paul Lopez
174 BOPP_2 travel drive faults--'motor stalled' & 'RIO' Fix or replace cable connector at east travel motor so it isn't hanging on the wires 2022-07-29 20:57:10 Nicolas Solis
175 BOPP_2 travel drive faults--'motor stalled' & 'RIO' check all connections tight at both breakers for X drives 2022-07-29 20:57:35 Paul Lopez
176 BOPP_2 travel drive faults--'motor stalled' & 'RIO' Make sure ComCap logging of Crane 4 faults is working reliably in utility PC (ongoing repairs of utility PC in progress) 2022-07-29 20:58:01 Glenn Hasdorff
177 BOPP_1 slitter down with PLC program fault, looked like network comm issue but was not Make Intermapper map for Chara that shows RDS connections to Geobel slitters with real time monitoring 2022-07-29 20:59:29 Paul Lopez
178 BOPP_1 east hoist motor encoder cable fell out replace failing brake inside east hoist motor causing vibration 2022-07-29 20:59:57 alfredo pinon
179 BOPP_1 east hoist motor encoder cable fell out correct broken encoder mounting inside east hoist motor 2022-07-29 21:03:12 alfredo pinon
180 BOPP_1 east hoist motor encoder cable fell out replace failing brake inside east hoist motor causing vibration 2022-07-29 21:03:55 alfredo pinon
181 BOPP_1 east hoist motor encoder cable fell out on-board panel, west door-transformer panel fell through floor 2022-07-29 21:04:16 chase stary
182 BOPP_1 east hoist motor encoder cable fell out Fix D cell memory battery on ground panel Easy power supply, memory battery message is showing on screen 2022-07-29 21:04:37 chase stary
183 BOPP_1 east hoist motor encoder cable fell out X travel drive plastic housing has completely fallen apart due to ozone deterioration, set up and install a replacement drive 2022-07-29 21:05:08 Paul Lopez
185 BOPP_1 east hoist motor encoder cable fell out Complete the silicone to hold the hook sensor cable in place, west hook (facing N) 2022-07-29 21:05:58 chase stary
186 BOPP_1 "intermittent shutdowns, white light off-- possible cause is disturbance on PLC network, so look for any PLC network issues " Install managed ethernet switches in P3 board and ground panels, requires some 24Vdc rewiring to fit single wire in terminals on new switch 2022-07-29 21:06:32 chase stary
187 BOPP_2 BP2 Crane 2 having frequent read/write errors, replace radios BP2 Crane 2 having frequent read/write errors, replace radios 2022-07-29 21:07:25 Nicolas Solis
188 BOPP_2 BP2 Crane 3 having frequent read/write errors, remove radios BP2 Crane 3 having frequent read/write errors, remove radios 2022-07-29 21:08:27 Thomas Learn
189 BOPP_2 Make sure ComCap logging of Crane 4 faults is working reliably in utility PC (ongoing repairs of utility PC in progress) Make sure ComCap logging of Crane 4 faults is working reliably in utility PC (ongoing repairs of utility PC in progress) 2022-07-29 21:08:47 Glenn Hasdorff
190 BOPP_1 Troubleshooting the recent Crane 4 drive fault and P3 possible comm issues depends on the Utility PC working right to record drive faults and PLC read/write errors Utility PC-Fix the bootup problem, requires replacing the network cards, parts on order 2022-07-29 21:09:16 Glenn Hasdorff
191 BOPP_2 Troubleshooting the recent Crane 4 drive fault and P3 possible comm issues depends on the Utility PC working right to record drive faults and PLC read/write errors Get SNMP and ping working in the utility PC after the Win10 reinstall 2022-07-29 21:10:28 Glenn Hasdorff
192 BOPP_2 Troubleshooting the recent Crane 4 drive fault and P3 possible comm issues depends on the Utility PC working right to record drive faults and PLC read/write errors Install ComCap version 5 upgrade 2022-07-29 21:11:06 Glenn Hasdorff
193 BOPP_2 Troubleshooting the recent Crane 4 drive fault and P3 possible comm issues depends on the Utility PC working right to record drive faults and PLC read/write errors Change to SSD drive, keep capture files in hard drive 2022-07-29 21:11:30 Glenn Hasdorff
194 BOPP_2 Troubleshooting the recent Crane 4 drive fault and P3 possible comm issues depends on the Utility PC working right to record drive faults and PLC read/write errors Reinstall all the needed programs in the utility PC after previous hard drive crash 2022-07-29 21:11:55 Glenn Hasdorff
195 BOPP_1 Followup items to complete the RDS & slitting handling network installation Line 14 operator desk--connect permanent power for PC34, cables are in place 2022-07-29 21:12:26 Paul Lopez
196 BOPP_1 Followup items to complete the RDS & slitting handling network installation Roof of MCC room--reseal two 2" conduits down to network cabinet to stop water leaking into the PC/network cabinet below 2022-07-29 21:13:05 chase stary
199 BOPP_1 Followup items to complete the RDS & slitting handling network installation PC8 cabinet--connect direct to Digi instead of through 5 port sw 2022-07-29 21:14:26 Glenn Hasdorff
200 BOPP_1 Followup items to complete the RDS & slitting handling network installation MCC room--mount and connect the access point outside office 2022-07-29 21:14:51 Nicolas Solis
201 BOPP_1 Followup items to complete the RDS & slitting handling network installation Network cabinet--cover all openings in the top of the new network cabinet to keep dust from falling in 2022-07-29 21:15:12 Nicolas Solis
203 BOPP_1 Followup items to complete the RDS & slitting handling network installation Line 13 PC5 cabinet--install network jacks, fix wiring 2022-07-29 21:15:58 Thomas Learn
204 BOPP_1 Followup items to complete the RDS & slitting handling network installation MCC room--completely remove old network cabinet on wall and associated conduit 2022-07-29 21:16:23 chase stary
205 BOPP_1 Followup items to complete the RDS & slitting handling network installation MCC room--clean up the last of the installation stuff 2022-07-29 21:16:49 chase stary
206 Others Followup items to complete the RDS & slitting handling network installation Glenn's cart--find new home for all items to empty the cart 2022-07-29 21:17:14 Glenn Hasdorff
207 BOPP_1 Followup items to complete the RDS & slitting handling network installation.. MCC room--install a Digi IA (not IAP) inside the Goebel 11 panel, connect to network, make serial cable to connect to S5 PLC cancelled 2022-07-29 21:17:37 Glenn Hasdorff
208 BOPP_1 Followup items to complete the RDS & slitting handling network installation P2 crane on-board and ground panels--install the managed switches which were temporarily used in Line 14, requires some 24 Vdc rewiring to fit single wire in terminals on new switch 2022-07-29 21:18:09 chase stary
214 BOPP_2 original flappers have been repaired Seval times need to be replaced and upgraded Replacing all open and close flappers on packing cranes 21,22,23,24&25 2022-08-11 19:44:42 Nicolas Solis
215 BOPP_2 drive motor needs to be replaced at 96 dispenser motor need to ordered install and test 2022-08-11 19:48:56 Paul Lopez
223 BOPP_2 PDU1 in the east JR control room Rack01 failed after a shutdown and was temporarily replaced with a plug strip Configure and install replacement PDU 2022-08-16 16:12:47 Glenn Hasdorff
226 BOPP_1 packing crane blow north and south fusses replaced fusses but need to see why fusses blow 2022-08-22 15:13:45 Paul Lopez
227 BOPP_1 would not power up found start button broken. got it back together and powered up but start button need to be replaced 2022-08-22 15:17:59 Paul Lopez
228 BOPP_1 bad sensor on outside cart. also, org packing crane 12 had no remote. upgrade sensor and have ready to go spares in bp1 shop.. 2022-09-15 13:39:56 Paul Lopez
230 CFP CFP Stacker 1 communication not working. Network connection was good, but heartbeat was not working. Found CPU in stopped state. Alarms indicated a safety shutdown related to Z and Y drive. Found Drive Cliq cables with tabs broken off and the connector loose and dirty. Cleaned and re-secured connectors. Cleared alarms and restarted - working ok. Follow up: Replace the connectors on the Drive Cliq cables or replace the cables as needed. 2022-09-26 14:59:54 Thomas Learn
231 BOPP_1 metalizer packing crane went down would open or close or go north only could go up, down and south got there around 6:25pm left at 7:20pm i troubleshot the machine checked the limit switches and rotary switches with the help of ben and chase from the phone we found it to be the remote on the packing crane took the one from a packing crane that could be down and swapped them and ran good 2022-09-27 12:45:08 chase stary
232 BOPP_2 crane 4 tripped CB5 120 volt breaker and would not run in auto would trip every time crane would make a move troubleshot the issue for awhile and had to call thomas to help, we found out the issue was with the AC, we bypassed the breaker so they can run and get their rolls out, although will need to make a follow up . 2022-09-30 07:23:55
234 BOPP_1 ergon 13 had same issue as the night prior this time. this time decided to change out the power supply and make sure it was adjusted correctly watched it run for awhile looked good. 2022-10-03 12:44:34 chase stary
239 BOPP_2 oprator hit sensor pole at cross walk found the pole bent so bent it back and aligned sensors 2022-10-05 00:45:47
241 BOPP_1 3 pallet crashes back to back they had 3 pallet crashes back to back on td 2 so came in and looked didnt see any sensors messed up so restarted the warehouse program and watched 10 pallets come to td 2 and all ran good only 60 cells left told ray if he starts havng problems back to back dont call disable entry to 2 and put all up in 3 since they have 200 open cells. follow up need to look into td and stacker 2 program to see if there is any changes from the other tds and stackers 2022-10-08 01:44:10 chase stary
258 BOPP_2 X 1 drive fault case # 258 x 1 drive was showing no 24v. found blown fuse in drive (f2) also loss wire (number 10). after replacing the fuse, we were getting a RT fault that was caused by the loss number 10 wire. follow up: encoder wiring diagram needs to be clear. 2022-11-07 13:46:07 tyler garza
259 BOPP II X 1 drive fault x 1 drive was showing no 24v. found blown fuse in drive (f2) also loss wire (number 10). after replacing the fuse, we were getting a RT fault that was caused by the loss number 10 wire. follow up: encoder wiring diagram needs to be clear. 2022-11-07 13:46:26
261 BOPP I packing crane 12 tripped, and when i left halfway home i got called in again about packing crane 14 driving slow north and south came in reset breaker on packing crane 12 watched it run for a bit ran well and left, while on way home got another call about packing crane 14 moving slow troubleshot the issue but could not find the issue they said they could leave it down for the night and use the other crane. 2022-11-17 21:34:49 Glenn Hasdorff
275 CFP bolts backed out of pillow block bearings need to maybe put maybe lock nuts are a drip of lock tight on bolts 2022-12-15 15:29:12 Admin Ash
277 Support all warehouse programs need updated and achieved into our data server for easy download Update and transfer files 2022-12-16 16:07:27 Yiduo Wang
278 Support parts ordering from each individual is not standard. It is not easy for parts coordinator to process the paperwork due to incomplete info. create an easy ASH entry to let everyone easy ordering parts he needs. 2022-12-16 16:10:38 Yiduo Wang
280 Support the good work from everyone is not properly storage so we often need to look back when tunning in the improvement initiatives. Create a paper sorted by username so anyone can easily see all the good work (improvement) he has done 2022-12-16 16:18:59 Yiduo Wang
294 BOPP_1 operator called around 21:30 said shuttle will not move 1. check power 2. check fuses 3. check power at shuttle. no power to shuttle 4. after turning power back on i tried to move shuttle and it worked. i was able to move shuttle back and forward about 10 times then it stopped again. reset panel then it worked again. operator had about 5 rolls to move around so i told him if it stops again just reset panel. follow up: shuttle is still shutting off 2022-12-20 14:04:55
299 CFP Exit table sensor condition not clear. stacker not delivering the pallet for unknow reason Study the exit bay "ready" condition for stacker to deliver the pallet. Make a sensor page to assist if necessary 2022-12-22 20:45:20
304 Support need a working procedure to trouble shooting OPC related issues create a PDF help file 2023-01-03 17:25:48 Yiduo Wang
305 BOPP_1 When data transfer after doffing not work due to operator keyed in wrong width, the system stuck create a function to allow operator to modify the setup data to match the actual machine to allow data match and transfer. the abnormal will be logged for mangement review. 2023-01-03 17:44:48 Yiduo Wang
309 BOPP_2 at 6pm had a pallet crash at the top of the cells it was a twisted pallet with small 48 stack of pallets on board came in made sure to get my safety equipment and harness on went up straightened out pallet pulled it out of the cell into stacker unloaded stacker and realigned blue sensors 2023-01-06 14:12:48 Nicolas Solis
320 BOPP_2 Broken LB for wire charger station in warehouse Work Order # YD10BRE Cost Center 6A81 Remove and replace broken LB. 2023-01-31 20:36:17 Nicolas Solis
321 BOPP_2 SHIPPING TABLE B SCISSOR TABLE WILL NOT GO UP OR DOWN REPLACE SISSOR 2023-02-01 21:01:15 Alfredo Pinon
325 BOPP_2 bad motor need to replace bad motor on 96 exit system. And find out why it keeps burning up motors. 2023-02-08 16:56:34 Nicolas Solis
326 BOPP_2 old and bad air hose need to replace air hose on packing crane. 21-24 2023-02-08 16:57:38 Alfredo Pinon
327 BOPP_2 cross over at pallet island cover tables add grading to cover table and build 2 steps to get from one side to the other. Safely 2023-02-08 17:00:27 Alfredo Pinon
328 BOPP_1 broken conveyor chain ( far east side ) repaired chain 2023-02-10 13:40:57 Joe Villarreal
329 BOPP_2 broken LB needs to be replaced. shut down power disconnect wires take old LB off install new Lb reconnect wires. 2023-02-10 15:29:24 Nicolas Solis
332 BOPP_1 P2 would not power up had ERR on ground panel 1. Went up crane opened panel doors check to see if easy was on no power. 2. Looked around found that a breaker was tripped so reset then saw some smoke .3.Turned off breaker. 4. moved what look like a small capacitor and reset breaker. it stay on and P2 ran some missions. 5. check into capacitor replacement. 2023-03-09 14:05:47 Chase Stary
333 BOPP_1 Got a call last night around 9 that P2 would not power up and that ground panel had ERR on the screen . Came in went up to onboard panel opened doors saw that easy was not on looked around found tripped breaker so reset then I saw smoke coming from a small capacitor turned breaker off. Separated capacitor from wire. Then I reset breaker and it stayed on so had Javier power up crane put in auto. Watched it run some missions. Left around 10:50 Follow up: Check on capacitor replacement. 2023-03-09 14:54:01 Admin Ash
334 BOPP_1 2023-03-09 14:56:09
335 BOPP_1 Crane would not power up pane view had ERR on it 1. Went up crane opened panel doors check to see if easy was on no power. 2. Looked around found that a breaker was tripped so reset then saw some smoke .3.Turned off breaker. 4. moved what look like a small capacitor and reset breaker. it stay on and P2 ran some missions. 5. check into capacitor replacement. 2023-03-09 15:07:38 Admin Ash
338 BOPP_2 Packing crane 22 vertical lift would not move in up slow speed and would actually drop lower and not be held by the brake Me and Thomas found the speed adjustments in the panel were turned past the limit so it was actually going backwards we adjusted the limit to the correct speed and it returned to its normal settings would run correctly. 2023-03-29 19:29:19 Nicolas Solis
343 CFP got called in around 1:30pm to 2:44pm april 8th the conveyor in CFP had a missing chain that would cause a section of rollers to not turn and cause the pallet to become crooked and become stuck came in found the spot that was missing chain went and got some new chain and installed that section watched run and it went good 2023-04-10 12:40:55
346 BOPP_2 Fork gears broke on Stacker 3 we brought the forks down and pushed them out onto the transfer deck to remove the gears and replace them with brand new gears and shafts 2023-04-20 12:47:54 Nicolas Solis
356 CFP Pallet would move on to table 40 after scanner After troubleshooting found inverter fault F13 which is ground fault (Check motor and external wiring for a grounded condition. Found that the flex from motor to panel had been smashed exposing wire which was touching the metal flex. 2023-06-20 18:13:50 Glenn Hasdorff
368 BOPP_1 CASE#368 broken outside cable carrier. CASE#368assembled what cable carrier that was left. yes, need to add extra cable back to cable carrier and mount correctly. 2023-08-28 13:00:27 tyler garza
369 BOPP_2 case# 369 crane 4 shutdown over jumbo roll shuttle, and would not start back up, could not get run gml was showing a estop pushed. could not find estop pushed. so, we had to jump the estop on board and replace a number 3. fuss case# 369 need to replace old wiring from brushed to Junkin box. Asap 2023-11-15 08:35:02 tyler garza
370 BOPP_1 operator report packing crane # 13 the open and close don't work need follow up on replace the contactors 2023-11-27 07:48:16 Benjamin Leita
371 BOPP_1 CASE#371 the shuttle has a missing and Brocken Estops CASE# 371 shuttle don move estops been push and Brocken sometimes hard to recover 2023-11-27 15:13:55 tyler garza
372 BOPP_1 CASE# 372 packing crane 13 remote control need a replacement CASE# 372 Brocken limit switch on open and close clamps/ fixed 2023-11-27 15:21:38 Eric licerio
375 BOPP_1 CASE# 375 cutter arm wire broke CASE# 375 would not cut plastic, follow up need to order or find roll of cutting wire. replaced old wire issue completed 2023-12-11 07:58:08 Eric licerio
381 BOPP_2 case# 381 call in packing crane 22 and 21 not working. case# 381 bus bar was separated. fix. 2024-01-22 10:12:20
383 BOPP_1 The main issue turned out to be that the position value for Line 4 was lost, as if the memory was corrupted. The position value for Line 4 should be 119915. As you can see in this screen shot from the CMA-B screen, it was a small negative number, -14.636, which is outside the allowable range. So any attempt to move to Line 4 caused a motion fault due to the illegal destination target. 2024-02-09 08:56:18
386 BOPP_2 case# 386 line 6 positioning sensor bracket broken. case# 386 weld bracket back on. Could not see what caused bracket to break off. follow up: 1. check sensor height. 2. check east emergency limit height 2024-02-21 08:09:34 eric licerio
389 BOPP_1 CASE# 389 south cart cable carrier and cable damaged. CASE# 389 About 4ft peace was removed from the center of the cable carrier when I got there. I was able to reuse most of the cable carrier that was there. I had to butt splice one wire and tape another because it was bare. cable was for the chains on cart. follow up: spare parts. had a hard time locating parts. cable will have to be replaced because of butt splice. 2024-02-26 08:25:29 tyler garza
392 CFP pallet crash. entry stk3 pallet had missing slate causing pallet to twist and damage two sensors. remounted one sensor and replaced another. 2024-04-09 08:22:25 Joe Villarreal
393 BOPP_1 broken brushes on east assembly top and ground replace brush arms 2024-04-09 08:23:49 Joe Villarreal
434 BOPP_2 case# 434 shuttle was randomly going into alarm, not moving, shutting down, Not stopping in-home position. case# 434 1.changed out sensor bracket wheel & sensors 2.changed out west side drive assembly 3.changed out northwest out rigger 4.change out chopper 5 recharged battery's and did a battery swap. 6.ajusted shuttle safety sensors 7 took best battery from bopp1 had and swap with bopp2. 8. found a wire loose from chopper had to re solder. 9.ben & glen found 2 bad contacts and jumped ,(replaced both bad contacts) 2024-05-02 09:14:06 tyler garza
444 CFP Several blue steel bent at north cells. Fix or remove the damaged steels. 2024-05-08 10:50:50 Joe Moya
445 CFP Some panel doors cannot be closed repair the door 2024-05-09 13:28:36 Not Assigned
446 CFP A junk pallet in a cell at north site remove the pallet 2024-05-09 13:39:26 Not Assigned
455 BOPP_2 case #455 missing rubber bumpers case #455 replace rubber bumpers for cross travel 2024-05-22 14:32:29 Eric licerio
456 BOPP_1 go to the 11 running stackers and get pictures of the currently installed AIM modules. It needs to show the serial number and model number on the front label. I've attached an example for your reference. Also, try to get a picture of the internals of each one where fire damage usually occurs. There's a second picture example. The front cover must be removed to get a good view of this area, so be sure to remove power before opening it 2024-05-28 08:19:51 tyler garza
458 BOPP_1 stacker got hung up on transfer deck wrong position, called Tomas he drove stacker up and out stacker would not move radio was unplugged, also had to adjust floor limits and sensors. ran one mission and happen again need to find out why this keeps happing 2024-05-29 09:11:30 Doro villegas
462 BOPP_2 #462 - bumper missing on northwest side. #462 - need to replace rubber bumper on northwest side. 2024-06-03 08:29:06 Eric licerio
465 BOPP_2 Line 15 would not boot up. PLC LOST PROGRAM, REPLACE CPU/PLC 2024-06-03 14:16:35 Thomas Learn
470 BOPP_2 #470 entry system turn table control box has loose switch #470 switch needs to be tightened 2024-06-05 09:27:51 tyler garza
496 BOPP_2 shuttle wheels are falling a part need order new ones for spare YS N01 072-N WO # YE7079 CC # 6A03 operator found rover wheel on track and report to cma 2024-07-16 15:07:38 alfredo pinon
503 CFP Motor and Gearbox Upgrade Replace motor and gearbox on table 123 on north entry conveyors 2024-07-22 13:28:56 Joe Moya
505 BOPP_2 Need to install Remote Relay to activate Slack Chain Bypass without the need to climb onto the crane. Parts are here and print is complete. Need installation. Relevant print pages attached. 2024-07-24 10:59:22 tyler garza
506 BOPP_2 Need to install Remote Relay to activate Slack Chain Bypass without the need to climb onto the crane. Parts are here and prints are complete. Need installation. Relevant print pages are attached. 2024-07-24 11:01:48 tyler garza
507 BOPP_1 Install remote relay to enable activation of the "Label Finished" pushbutton from the forktruck while sending re-entry pallets. Parts are here and print is complete. The relevant print page is attached. Just need installation. 2024-07-25 10:12:26 tyler garza
508 BOPP_1 it is not clear how the RDS works between client pc and server pc programmatically create a document to detail all steps on client/server operations. A draft is done on 7/22/24 2024-07-25 13:26:48 Yiduo Wang
510 BOPP_1 East hoist drive shaft broke, dropped roll to the ground between cantilevers Remove hoist drive shaft and flange, reweld flange in shop, reinstall on crane, align. Shortly afterward the hoist encoder failed, presumably from the impact when the holder fell, replaced it, reworked coupling attachment to the hoist drive shaft, loaded parameters Ran test missions, looks normal Jumbo roll still needs to be picked up off the floor, the north locations are disabled for now 2024-07-28 05:22:15 Not Assigned
511 BOPP_1 Round 2 on Sunday 7/28 1. all hoist movement shuts down with Z trajectory error 2. later, slack chain and axis emergency prevents power up 3. later, hoist won't go all the way to the bottom position 4. later when running, putting a jumbo roll south into any cantilever stops with 'full error' 1. after troubleshooting, the encoder installed earlier today to replace the one damaged by the fall had itself failed. So installed third encoder for the hoist (Z axis), had trouble getting the parameters to stay loaded in the encoder 2. put arbitrary location value in encoder to start the calibration process, then hoist ran up when commanded to go down and ran too high into the overhead on the emergency limit and caused slack chain condition. Manually released brake to drift hoist down by gravity off of the emergency limit. Found arbitrary value entered in encoder was too large, that is why it would only go up even when commanded to go down. Calibrated encoder successfully at top 3. hoist would not move all the way to the bottom because the shuttle zone rotary switch was in the wrong position, in the shuttle area it only goes down to the shuttle height. Corrected position of shuttle zone rotary switch 4. At this point the crane would run automatic missions, except it could not put a jumbo roll into a cantilever toward the south. The 'forward blocked' alarm was being caused by the blue sensor that looks into the cantilever to prevent a roll to roll collision. That sensor had been hit during the original roll drop, broke the connector mounting but still worked. However, the internal switch for 'light on' and 'dark on' had somehow changed position and was creating the alarm. We replaced the sensor since the connector was damaged. Ran test missions, normal Followup--the dropped roll is still on the floor and that area disabled 2024-07-28 20:03:42 Not Assigned
512 CFP got call on Friday 7/26 for exit table 1 it would not roll in auto fixed chain put in auto ok 2024-07-29 08:44:27 Joe Moya
514 BOPP_2 test test 2024-07-30 09:55:11 Not Assigned
516 BOPP_2 Cables damaged from counterweight falling replacing z drive motor cable need to replace old damage z cable and install new 2024-07-30 09:58:29 Doro villegas
526 BOPP_1 Drice Cliq cables are routed through the panel door temp. after fire Re-route Drive Cliq cables 2024-07-30 10:17:09 Benjamin Leita
527 BOPP_1 Send failed AIM modules to siemens Waiting for RMA from Ken 2024-07-30 10:18:21 Thomas Learn
529 CFP #529 sensor brackets damaged after pallet crash #529 build new sensor brackets 2024-08-05 09:16:26 Joe Villarreal
532 BOPP_1 value was was off on encoder PT 100 could not connect PLACE SHUTTLE IN HOME POSTION, TOOK LIKE 20 MIN TO CONNET PT100 FOLLOW UP NEED TO REPLACE RIBBON & PT100 RIBON HAS A SHORT & PT100 COULDNT READ INFO 2024-08-12 08:06:28 Benjamin Leita
534 CFP 534 counterweight block has bad blocks counterweight leaning to far one was hitting panel frame. replace blocks or brass and order spare parts 2024-08-13 16:25:04 Joe Villarreal
539 BOPP_1 Entry in BOPP 1 tried to drop off a pallet on transfer deck 2 but for some reason the motor stopped working on the transfer deck and the upper shuttle wasn't able to fully deliver the pallet onto transfer deck 2. After finding transfer deck 2 how it was and the upper shuttle first thing, I did was put the transfer deck 2 into Manuel. I then proceeded to try to move the pallet farther north into the transfer deck, the motor was not responding so I went and got a strap, and a come-along. i put the strap through the pallet and proceeded to pull the pallet over about 2 inches so then the upper shuttle was able to move. After that I had to call Glenn to delete missions within the system so the upper shuttle would pick up missions again. After Glenn was done the upper shuttle was fixed and I proceeded to watch 4 or 5 missions before heading home. The transfer deck 2 entry motor needs a follow up I was not going to risk getting hurt while up there, this issue did not affect entry for the rest of the weekend. 2024-08-19 08:55:08 tyler garza
543 CFP Over temperature on the Active Interface Module Date: 8/1/24 and again 8/8/24 First module that was replaced was one that had been repaired Replace with new module and sent damaged one to Paul Lopez 2024-08-19 11:25:01 Joe Moya
544 CFP Transformer failed was for 220v and 110v Replace 480v to 24v 20 amp power supply for X- axis brakes and one 480v to 24v 40 amp power supply for Y axis brakes 2024-08-19 13:08:29 Joe Moya
545 CFP Active interface module caught fire Infeed not ready 8/16/24 Found that the active interface module had failed and burnt replaced module tested than to automatic 2024-08-19 13:11:33 Joe Moya
546 BOPP_1 P2 Ground panel A/C unit is creating excessive condensation. Many 5gal bottles are there already full. Operators are opening the panel door believing it will help. Check filters on the a/c unit and try to determine the cause of excessive condensation. Replace unit if or install drainage solution if needed. 2024-08-21 13:46:28 tyler garza
550 BOPP_1 Line 3 crane panel screen stopped working They said Line 4 was down until Monday, so I took the panel view from Line 4 and swapped it onto Line 3 so, they were able to continue to run for the rest of the weekend. 2024-08-26 09:46:32 tyler garza
551 BOPP_1 Line 3 crane panel screen stopped working They said Line 4 was down until Monday, so I took the panel view from Line 4 and swapped it onto Line 3 so, they were able to continue to run for the rest of the weekend. 2024-08-26 09:46:38 tyler garza
552 BOPP_1 Line 3 crane panel screen stopped working They said Line 4 was down until Monday, so I took the panel view from Line 4 and swapped it onto Line 3 so, they were able to continue to run for the rest of the weekend. 2024-08-26 09:46:43 tyler garza
556 BOPP_1 556 trandeck1: upper bay drive sprockets are not aligned. 556 transdeck1: upper bay drive sprockets are not aligned need to shift sprocket on drive shaft. done by eric and tyler & alfredo put new bearings on idle sprocket 2024-08-26 10:16:34 Eric licerio
557 BOPP_1 557 transdeck1 upper bay: idle tension sprocket has bad bearing. 557 transdeck1 upper bay: replace bearing 2024-08-27 09:52:48 Not Assigned
558 BOPP_1 558 transdeck1 lower bay: drive shaft bearing is missing bolts. 558 transdeck1 lower bay: add bolts 2024-08-27 09:54:31 Joseph Prusick
560 BOPP_1 560 transdeck1: water in the trench. 560 transdeck1: remove water. 2024-08-27 09:59:18 Eric licerio
563 BOPP_1 563 stk1 480 brushes are worn down. 563 stk1 480 brushes need to be replaced. 2024-08-29 13:37:34 Joseph Prusick
571 BOPP_1 571 transdeck2: panel fan does not work. 571 transdeck2: repair or replace fan. 2024-08-29 15:53:53 Joseph Prusick
572 BOPP_1 572 transdeck3: upper bay idle chain sprocket has bad bearing. 572 transdeck3: upper bay replace idle chain sprocket. 2024-08-29 15:56:06 Eric licerio
575 BOPP_1 575 transdeck3: panel fan missing 575 transdeck3: install fan in panel. 2024-08-29 15:59:57 Joseph Prusick
577 CFP was giving a drive fault will run but still every 4-5 pallets it will give fault, made use manual wrapper 2024-08-30 07:27:48 Joe Moya
580 BOPP_1 580 stk3 busbar north side is missing the cover 580 stk3 busbar add cover 2024-08-30 08:44:54 tyler garza
581 BOPP_1 581 stk3 y motor cover missing wires exposed. 581 stk3 y motor install cover 2024-08-30 08:47:05 Joseph Prusick
584 BOPP_2 Cables damaged from counterweight falling replacing DAMAGE control cable pulled out old control cable and pulled in new control and terminate both ends 2024-08-30 15:38:48 Doro villegas
586 BOPP_1 pallet stuck on half ways on upper shuttle finished taking pallet off of shuttle manually, had to get Tomas to delete stuck mission on shuttle need to take pallet off of tranferdeck and look at sprockets and chain 2024-09-03 11:38:35 Joseph Prusick
590 BOPP_1 table 3: there are two reflector brackets with broken welds need to remove and weld 2024-09-06 11:40:19 Joseph Prusick
591 BOPP_1 table 2: blue sick sensor mounting bracket, one of the 2 bolts are stripped making it easier for the sensor to move around. replace mounting bracket. 2024-09-06 11:43:36 Joseph Prusick
593 BOPP_2 CFP wrapper shutting off Came in found wire to carriage limit was rubbing against roller causing it to short Taped up put back in auto watched pallets Follow up: replace emergency limit and rewire 2024-09-09 08:22:31 Joe Moya
604 CFP 604: STK1 SOUTH X DRIVE COUPLING. GEARBOX COUPLING AND CHAIN IS BAD REPLACE COUPLING AND CHAIN 2024-09-16 11:13:58 Joe Villarreal
607 CFP 607 STK4 HOIST G/B COUPLING AND CHIAN IS WORN OUT REPLACE COUPLING AND CHIAN 2024-09-16 11:29:43 Joe Villarreal
608 CFP 608 STK1 SOUTHEAST X LOWER GUIDE BEARING IS BAD REPLACE GUIDE BEARING 2024-09-16 13:34:10 Joe Villarreal
609 CFP 609 STK1 EXIT BAY ROLLER TABLE CHAIN GUARD DAMAGED NEEDS TO BE REPLACED BUILD AND REPLACE CHAIN GUARD 2024-09-16 13:36:48 Joe Villarreal
614 CFP 614 stk2 exit bay reflector bracket bolt broken replace bolt 2024-09-16 13:52:45 Joe Villarreal
615 CFP 615 480 brushes low replace 2024-09-16 13:53:27 Joe Moya
616 BOPP_1 call in packing crane 41 19:00: hoist wire rope unspooled. found stuck down contact contact working and spooled wire rope back on drums. had to adjust high and low positions. follow up: check contact and high and low position 2024-09-19 08:17:47 Not Assigned
619 BOPP_1 will not power up and will not go into auto adjusted x-axis offset 2024-09-27 00:54:45 Joseph Prusick
620 BOPP_1 crane going into alarm need to replace centering sensor 2024-09-30 05:09:29 Joseph Prusick
628 BOPP_1 got called Saturday that pallet got twisted and damaged sensors Got here and found that 8 sensor brackets bent and unistrut that holds 2 of the sensors had broken off heated them up with torch got them as straight as possible and welded the unistrut back up fixed position of sensors test ok. Follow up: check sensor brackets may need to be replaced also ty-rap sensor wires back did not do that because brackets were still warm when finished 2024-10-21 08:23:52 Joseph Prusick
630 BOPP_1 #1 operator Javier call for JR shuttle loss power hi found plastic material on the power buss bar brushes #2 hi try to power up but nothing work for him #3 i found trip main backer on mcc room re set power #4 power the shuttle move on manual and work for auto re set panel on mcc room to power shuttle back and it works just fine some brushes need to be replaced alfredo pinon call from 10:15 to 11;50 PM 10/25/2024 2024-10-25 23:40:24 Not Assigned
631 BOPP_1 Alfredo's call 10\26\2024 9:30 pm to 11:30 pm pallet island operator call #1 hi report that bypass table stop working #2 found trip braker on panel : motor tested good #3 re set braker on panel reboot power and still trip the braker desire to live it down operator can still operate wit out the bypass table 2024-10-27 09:58:14 Joseph Prusick
635 BOPP_2 Case# 635 Packing crane 23 east alignment arm is bent. It needs to be straighten out. Case# 635 Packing crane 23 east alignment arm is bent. It needs to be straighten out. 2024-11-06 14:47:32 Joe Villarreal
644 BOPP_2 #644 packing crane 22 air is damaged Reroute air line to the east side. 2024-11-06 15:34:04 Doro villegas
671 BOPP_2 Case 671 line 16 south west elevator cradle return sensor bracket is missing a bolt so bracket moves round. Install bolt 2024-11-18 09:27:25 Not Assigned
672 BOPP_2 Case 672 line 16 south east elevator cover missing bolts Install bolts 2024-11-18 09:29:09 Not Assigned
693 BOPP_2 Case 693 entry light Fix 2024-11-18 10:23:08 Not Assigned
694 BOPP_2 Case 694 Reentry table damaged sensor bracket. Replace 2024-11-18 10:24:47 Not Assigned
695 BOPP_2 Case 695 48 piller jbox damaged Fix 2024-11-18 11:08:56 Doro villegas
697 BOPP_2 Case 697 upper shuttle x drive rocking Check offset 2024-11-22 09:24:00 Doro villegas
698 BOPP_2 Case 698 Bp2 upper shuttle cable is to tight and is rubbing on frame digging into cables. Create slack and secure cables 2024-11-22 09:34:04 Doro villegas
699 BOPP_2 Case 699 Entry tables 1,2,3 have chain slack Tighten 2024-11-22 09:37:49 Eric licerio
701 BOPP_2 Case 701 Table d drive sprocket shifted over digging into frame. Make sure it doesn't shift back if so may need to put a tac on shaft. 2024-11-22 09:45:30 Not Assigned
707 BOPP_2 Case 707 Table b bolts missing on east and west side for cylinders Replace 2024-11-22 10:11:14 Not Assigned
709 BOPP_2 Case 709 Stk3 brush collectors worn Replace 2024-11-22 10:21:03 Not Assigned
710 BOPP_2 Case 710 Stk3 n/e sensor arm bolts are stripped Replace 2024-11-22 10:23:48 Not Assigned
711 BOPP_2 Case 711 Stk3 + feed button doesn’t work Fix 2024-11-22 10:26:06 Not Assigned
712 BOPP_2 Case 712 Stk1 brushes worn Replace 2024-11-22 10:28:11 Not Assigned
717 BOPP_2 Case 2 Stk2 siron not working Fix 2024-11-22 10:39:01 Not Assigned
719 BOPP_2 Case 719 Stk2 din rail loose because back plate threads are stripped. New hole 2024-11-22 10:49:12 Not Assigned
722 BOPP_1 Pallet twisted at transition from entry bay to upper shuttle Removed pallet in poor condition. Noted that entry bay and upper shuttle conveyors are not at the same elevation. Every pallet drops down from entry bay to shuttle, so imperfections on pallets are more likely to make them go crooked 2024-12-13 05:38:01 Not Assigned
723 CFP film breaker 1. check settings 2. adjust sensor and cam 3. check dancing arm in home pos. manually move arm so motor can spin. 4. replace dancing arm sensor. 5. check brushes because we started to get p012 fault on inverter. over voltage 6. replace inverter. 7. found damaged cable on up down carriage for dancing arm. 8. replace cable with tray cable we had. 9. follow up replace cable with correct flex cable. 2025-01-13 07:57:44 Joe Moya
728 BOPP_1 c-hook crane: Travel Bumpers missing Replace 2025-02-04 11:12:52 Joseph Prusick
729 BOPP_1 line 12 single roll cart: Cable carrier damaged Line 12 single roll cart cable carrier is too short need to add more sections to prevent from breaking 2025-02-04 11:19:17 Joseph Prusick
730 BOPP_1 Button is backwards. Open is close and close is open. Org. 11 packing crane remote open/close button are backwards 2025-02-04 11:26:12 Not Assigned
736 BOPP_1 Travel bumpers missing Replace 2025-02-04 14:03:05 Not Assigned
737 BOPP_1 Travel bumpers missing Replace 2025-02-04 14:04:14 Joseph Prusick
744 BOPP_1 alfredo i get call from operator to CFP wrapper wrapper of of settings need to re set 2025-02-10 07:04:41 Joe Moya
745 BOPP_1 alfredo i get call from operator to CFP wrapper 02\08\2025 7:42pm to 8:30 pm wrapper of of settings need to re set 2025-02-10 07:04:46 Joe Moya
747 CFP operator GLOW call saying stacker #5 not responding manual operations i try to also in manual and don t respond commanders from remote alfredo call 02\09\2025 11:15 to 12:00 need to re set alarm on program 2025-02-10 07:22:50 Thomas Learn
750 BOPP_1 Bypass table missing rib and spring clip Order and replace 2025-02-13 14:31:32 Joseph Prusick
751 BOPP_1 Entry table missing spring clip. Order and replace. 2025-02-13 14:36:52 Joseph Prusick
752 BOPP_1 Entry table missing spring clip. Order and replace. 2025-02-13 14:36:55 Joseph Prusick
761 BOPP_1 P2 crane: onboard panel doesn’t work. Repair or replace 2025-02-14 09:03:14 Joseph Prusick
762 BOPP_1 P2 crane: onboard panel doesn’t work. Repair or replace 2025-02-14 09:03:18 Joseph Prusick
765 BOPP_1 P3 crane: onboard panel fan not working. Replace 2025-02-14 09:11:42 Joseph Prusick
766 BOPP_1 P3 crane: onboard panel fan not working. Replace 2025-02-14 09:15:11 Joseph Prusick
768 BOPP_1 P5 crane: both chain slack arms do not come off sensor. Fix 2025-02-14 09:23:18 Joseph Prusick
770 BOPP_1 P1 crane: ground panel fan not working. Replace 2025-02-14 10:46:53 Joseph Prusick
772 BOPP_1 Line 11: panel missing fan Fyi 2025-02-14 10:58:34 Joseph Prusick
774 BOPP_1 Line 14: panel fan damage Fyi 2025-02-14 11:24:58 Joseph Prusick
782 BOPP_1 call in: entry roller alignment chain broken. two issues 1. broken chain. chain needs to be replaced. 2. two bolts broken on motor. 2025-02-25 07:53:18 Not Assigned
784 BOPP_1 Stk1 panel fan doesn’t work. Repair or replace 2025-02-27 15:45:27 Joseph Prusick
785 BOPP_1 480 funnel bad deep groves. Replace 2025-02-27 15:47:42 Joseph Prusick
786 BOPP_1 Stk1 480 ground brush bad Replace 2025-02-27 15:50:20 Joseph Prusick
792 BOPP_1 Up down arm idle bearing bad Replace done 2025-03-03 09:48:25 alfredo pinon
797 CFP Exit bay 2 has bad idle sprocket Replace 2025-03-07 13:51:18 Joe Villarreal
809 CFP East bottom counterweight block bad Replace 2025-03-21 09:45:23 Joe Villarreal
811 CFP South x motor coupling bad Replace 2025-03-21 09:50:12 Joe Villarreal